Epson 2020 Cracked Archives

Figure 8 illustrates the practical outcome of using these prints as source material for further copying and enlargement. The objective in this case was to make a “good effort” to improve the copy print outcome using image processing algorithms typically employed in digital copying and restoration projects. For example, a “dust and scratches” filter was able to remove the white spots from the scan of the Frontier 390 print without losing much sharpness, and additional curve correction amplified shadow details. A “descreening” algorithm suppressed the course dot structure of the DL 400 scan while additional sharpening, color, and tone edits helped to improve the overall reproduction. For the RX680 print, careful tonal edits improved the overall lightness and contrast and imparted a more photo realistic appearance in the shadow regions. This exercise underscores the RX680’s initial image quality advantage of higher initial sharpness and resolving power in terms of providing the best starting point for further copies and enlargements. The caveat, of course, is ultimately image permanence. The initial advantage of one print technology over another will only endure if the tone and color relationships in the image are also retained over time.

CONCLUSIONS:
All three systems produce print quality that will satisfy the typical consumer. The default settings of digital minilabs and home photo printers are set intentionally for an “sRGB universe” because the sRGB working space is the default colorspace of today’s point and shoot digital cameras. However, the consumer level print color and tonality still varies significantly. Each system tries to promote a “pleasing” outcome by making image data translations as the source file gets converted from its nominal sRGB color space to the printer’s output colorspace. Think of each system as having a default baseline printer calibration closely resembling sRGB color space plus some additional adjustments that are nominally intended to “help” translate the sRGB image color and tone into pleasing print color and tone. Vendors also know that the typical consumer will try to print images with less than perfect exposure or color balance and will also be looking at the prints under a wide variety of lighting conditions. Thus, they also provide auto enhancement algorithms that attempt to further “improve” the outcome. Advanced users need to be aware that these auto corrections may be invoked by default, and a user-requested override may be required when further image edits are not desired. This is easiest to accomplish on a home printer because the user has personal control of all menu settings. Not so with photofinishing equpment. That said, all prints in this study were made with the objective of getting to each printer’s true baseline calibration. The goal was to eliminate all image content dependent enhancement algorithms and print with only the “hardwired” default data conversion. For the most part, this approach led to repeatable and more accurate image reproduction. However, as can be seen in figure 5 the results varied even when attempting to use each printer’s basic device state and leave scene dependent “corrections” out of the result. Verbal descriptions of the results for each printer are as follow:

DL400 – The new DL400 photofinishing technology provides prints that appear equal to or better than the older Frontier 390 technology in terms of color vividness and sharpness at normal viewing distances, but fine detail reproduction is poorer due to the relatively coarse yet highly ordered screening pattern. That DL 400 prints tended to be a little dark was also noted by the employees at the store even when auto enhance was left on. The employees had therefore taken the initiative to routinely add an additional “+5 brightness” correction in the main software. AaI&A’s request to set the machine to the baseline correction removed the +5 brightness correction and the print shown above exhibits slightly dark appearance along with too much yellow and magenta in the overall color balance. At the current time, the baseline calibration of the machine appears to need further refinement, but this situation is probably easy to remedy in the firmware/software of the system. In the meantime, most consumers will have to rely on the key system operators at each retail store to manually “tweak” the output for better overall tone reproduction. An advanced user can compensate with additional custom tone and color corrections according to personal tastes.

RX680 – Epson markets the RX680’s inkjet technology as “Ultra high Definition Prints” and the overall sharpness and resolution of the finished prints are indeed superior to the two photofinishing systems evaluated in this article. The RX680 is very convenient and the cost of enlargements is highly competitive even though 4×6 prints are more expensive than typical one hour photo store prices. The RX680 defaults to a “vivid” color mode rather than its available “standard” sRGB-like color mode, but no auto corrections are done without customer knowledge. The print shown in figure 5 was made with this default setting rather than the more accurate standard mode because Epson apparently believes “vivid” is the preferred customer output. It produced a light print with magenta color cast. One subtle deviation from the Epson default settings was in the use of “Photo RPM” highest quality rather than “Best” photo quality. Because the RX680 is marketed as a “high definition print” device, the Photo RPM setting was chosen in this study to maximize the claimed high definition of the printer. The sharpness of the RX680 prints noticeably exceeded both the DL 400 and the Frontier 390 minlab prints. Epson apparently has also concluded that typical consumers routinely view prints under home lighting conditions with low average light levels. The RX680 default settings tend to render a print that is too light when viewed under excellent light levels (500 lux or higher). The lighter prints will indeed be preferred by most viewers when seen under more typical home lighting levels (under 200 lux), but they do not have the ultimate color and tone fidelity achievable when balanced for optimal viewing environments. In particular, the RX680’s shadow rendering is too “open” with a perceptible discontinuity in tone as it transitions from maximum black to deep shadows with color. Discriminating photographers who look for “real photo” quality will find this default shadow reproduction a little disturbing. However, these advanced users can profile this printer in a “no color adjust” mode or simply make some manual image edits that will correct the problem. Hence, the printer is perfectly capable of achieving true photo quality rendering even though it falls short of this mark with its default consumer calibration.

Frontier 390 – Due to its digitally controlled “analog” modulation of light source intensity as each pixel location is being exposed on traditional RC photo paper, the Frontier 390 is capable of producing arguably superior continuous tone, but to get the best shadow detail possible, advanced users will want to use ICC profiles or manually introduce some tone and color corrections rather than rely on the default calibration. The default calibration tends to slightly boost contrast at the expense of shadow detail, and the print came out a little dark overall and slightly “cool” in color balance with a little too much cyan. However, the 390’s excellent densitometric calibration method is stable and repeatable which means the customers’ photofinishing experience with this technology is also very predictable over time. Fuji engineers probably concluded that slightly higher midtone contrast is generally preferred by consumers, but again, it comes at the expense of shadow detail. The skintones in the chosen image are part of the darker midtone range of lightness values, and this choice of image therefore emphasizes scene darkening that can go along with a midtone contrast boost. Nevertheless, the 390 output has a very traditional photographic continuous tone appearance with no evidence of banding or posterization. Because the 390’s day-to-day consistency is maintained by its excellent built-in densitometric calibration method, the only thing that may go wrong with color consistency is when employees load new paper or chemistry without taking the time to run the densitometric calibration routine. ICC profiles can reliably be made for the Frontier 390 to improve upon its baseline sRGB rendering and provide even more predictable color and tone reproduction suited to the tastes of advanced users.

A modern HP Deskjet All in One Inkjet Printer

Inkjet printing is a type of computer printing that recreates a digital image by propelling droplets of ink onto paper and plastic substrates.^[1] Inkjet printers are the most commonly used type of printer,^[2] and range from small inexpensive consumer models to expensive professional machines.

The concept of inkjet printing originated in the 20th century, and the technology was first extensively developed in the early 1950s. The world first inkjet printer was invented by Ichiro Endo, who worked for Canon in Japan.^[3] In the late 1970s, inkjet printers that could reproduce digital images generated by computers were developed, mainly by Epson, Hewlett-Packard (HP) and Canon. In the worldwide consumer market, four manufacturers account for the majority of inkjet printer sales: Canon, HP, Epson and Brother.

In 1982, Robert Howard came up with the idea to produce a small color printing system that used piezo's to spit drops of ink. He formed the company, R.H research (later named Howtek, Inc.), and developed the revolutionary technology that lead to the Pixelmaster color printer using Solid ink.^[4]

The emerging ink jet material deposition market also uses inkjet technologies, typically printheads using piezoelectric crystals, to deposit materials directly on substrates.

The technology has been extended and the 'ink' can now also comprise solder paste in PCB assembly, or living cells,^[5] for creating biosensors and for tissue engineering.^[6]

Images produced on inkjet printers are sometimes sold under trade names such as Digigraph, Iris prints, Giclée, and Cromalin.^[7] Inkjet-printed fine art reproductions are commonly sold under such trade names to imply a higher quality product and avoid association with everyday printing.

Methods[edit]

Fluid surface tension naturally pulls a stream into droplets. Optimal drop sizes of 0.004 inch require a inkjet nozzle size of about 0.003 inches. Fluids with surface tension may be water based, wax or oil based and even melted metal alloys. Most drops can be electrically charged. There are two main technologies in use in contemporary inkjet printers: continuous (CIJ) and drop-on-demand (DOD). Continuous inkjet means the flow pressurized and in a continuous stream. Drop-On-Demand means the fluid is expelled from the jet nozzle one drop at a time. This can be done with a mechanical means with a push or some electrical method. A large electrical charge can pull drops out of a nozzle, sound waves can push fluid from a nozzle or a chamber volume expansion can expel a drop. Continuous streaming was investigated first many years ago. Drop-On-Demand was only discovered in the 1920's.

Continuous inkjet[edit]

Schematic diagram of a continuous inkjet printing process

The continuous inkjet (CIJ) method is used commercially for marking and coding of products and packages. In 1867, Lord Kelvin patented the syphon recorder, which recorded telegraph signals as a continuous trace on paper using an ink jet nozzle deflected by a magnetic coil. The first commercial devices (medical strip chart recorders) were introduced in 1951 by Siemens.^[8] using the patent US2566443 invented by Elmquist Rune dated 9/4/1951.

In CIJ technology, a high-pressure pump directs liquid ink from a reservoir through a gunbody and a microscopic nozzle (usually .003 inch diameter), creating a continuous stream of ink droplets via the Plateau-Rayleigh instability. A piezoelectric crystal may be used to create an acoustic wave as it vibrates within the gunbody and causes the stream of liquid to break into droplets at regular intervals: 64,000 to 165,000 droplets per second may be achieved.^{[citation needed]} The ink droplets are subjected to an electrostatic field created by a charging electrode or by a magnetic flux field as they form; the field varies according to the degree of drop deflection desired. This results in a controlled deflection by electrostatic charge on each droplet. Charged droplets may be separated by one or more uncharged "guard droplets" to minimize electrostatic repulsion between neighboring droplets.

The droplets pass through another electrostatic or magnetic field and are directed (deflected) by electrostatic deflection plates or flux field to print on the receptor material (substrate), or allowed to continue on undeflected to a collection gutter for re-use. The more highly charged droplets are deflected to a greater degree. Only a small fraction of the droplets is used to print, the majority being recycled.

CIJ is one of the oldest (1951) ink jet technologies in use and is fairly mature. Drop-On-Demand was not invented until later. The major advantages of CIJ are the very high velocity (≈20 m/s) of the ink droplets, which allows for a relatively long distance between print head and substrate, and the very high drop ejection frequency, allowing for very high speed printing. Another advantage is freedom from nozzle clogging as the jet is always in use, therefore allowing volatile solvents such as ketones and alcohols to be employed, giving the ink the ability to "bite" into the substrate and dry quickly.^{[citation needed]} The ink system requires active solvent regulation to counter solvent evaporation during the time of flight (time between nozzle ejection and gutter recycling), and from the venting process whereby air that is drawn into the gutter along with the unused drops is vented from the reservoir. Viscosity is monitored and a solvent (or solvent blend) is added to counteract solvent loss.

In the later 1950's heated wax inks became popular with CIJ technologies. In 1971 Johannes F. Gottwald patent US3596285A, Liquid Metal Recorder used molten metal ink with a magnetic Flux field to fabricate formed symbols for signage. This may have been the first 3D metal object printed using magnetic core memory as data to produce each symbol.

Drop-on-demand[edit]

There are many ways to produce a Drop-on-demand (DOD) inkjet. Common methods include thermal DOD and piezoelectric DOD to speed up the frequency of drops. DOD may use a single nozzle or thousands of nozzles. Inkjet fluid materials have expanded to include pastes, epoxies, Hot-Melt materials, biological fluids, etc. DOD is very popular and has an interesting history. Mechanical DOD came first, followed by Electrical methods including Piezoelectric devices and then Thermal or heat expansion methods.

Piezoelectric (left) and thermal (right) drop generation schematic. A print head will contain several such nozzles, and will be moved across the page as paper advances through the printer.

Thermal DOD[edit]

A Canon inkjet with CMYK cartridges

Most consumer inkjet printers, including those from Canon (FINE Cartridge system), Hewlett-Packard, and Lexmark, use the thermal inkjet process. The idea of using thermal excitation to move tiny drops of ink was developed independently by two groups at roughly the same time: John Vaught and a team at Hewlett-Packard's Corvallis Division, and Canon engineer Ichiro Endo. Initially, in 1977, Endo's team was trying to use the piezoelectric effect to move ink out of the nozzle but noticed that ink shot out of a syringe when it was accidentally heated with a soldering iron. Vaught's work started in late 1978 with a project to develop fast, low-cost printing. The team at HP found that thin-film resistors could produce enough heat to fire an ink droplet. Two years later the HP and Canon teams found out about each other's work.^[9][10]

In the thermal inkjet process, the print cartridges consist of a series of tiny chambers, each containing a heater, all of which are constructed by photolithography. To eject a droplet from each chamber, a pulse of current is passed through the heating element causing a rapid vaporization of the ink in the chamber and forming a bubble,^[11] which causes a large pressure increase, propelling a droplet of ink onto the paper (hence Canon's trade name of Bubble Jet). The ink's surface tension, as well as the condensation and resultant contraction of the vapor bubble, pulls a further charge of ink into the chamber through a narrow channel attached to an ink reservoir. The inks involved are usually water-based and use either pigments or dyes as the colorant. The inks must have a volatile component to form the vapor bubble; otherwise droplet ejection cannot occur. As no special materials are required, the print head is generally cheaper to produce than in other inkjet technologies.

Piezoelectric DOD[edit]

Piezoelectric printing nozzle of an EPSON C20 printer.

Most commercial and industrial inkjet printers and some consumer printers (those produced by Epson and Brother Industries) use a piezoelectric material in an ink-filled chamber behind each nozzle instead of a heating element. When a voltage is applied, the piezoelectric material changes shape, generating a pressure pulse in the fluid, which pushes a droplet of ink from the nozzle. Single nozzle tubular inkjets actually are fluid resonator chambers and the drops are expelled by sound waves. The 1972 patent called them squeeze tube inkjets but later it was discovered to be acoustical inkjets. Piezoelectric (also called Piezo) inkjet allows a wider variety of inks than thermal inkjet as there is no requirement for a volatile component, and no issue with kogation (buildup of ink residue), but the print heads are more expensive to manufacture due to the use of piezoelectric material (usually PZT, lead zirconium titanate).

In the 1970's DOD was used with water based first. In the late 1970's wax and oil based inks were used in some DOD inkjets. Piezo's are electrically poled devices much like a magnet is poled. Higher temperature use was not recommended. In 1984 a small company, Howtek, Inc., ^[4] found that Hot-Melt Solid materials, Thermoplastics could be jetted at 125C by maintaining the piezo poling charge while printing. The Pixelmaster opened the door to printing three-dimensional plastic inks which led to a 1992 3D patent, US5136515A, later licensed by the first 3 major 3D printer companies (Sanders Prototype, Inc, Stratasys and 3D Systems. A Braille printer (4 layers of Solid ink per Braille character), Braillemaster, was also introduced by Howtek in the late 1980's. The Thermoplastic inks are sometimes confused with the Thermal (heat expansion) Bubble-jet technology but they are completely different. Solidscape, Inc., currently uses the Howtek-Style Thermoplastic materials and Howtek Style single nozzle inkjets very successfully. Ballistic Particle Manufacturing also used the Howtek style materials and inkjets.^[12] These inkjets can produce up to 16,000 drops per second and shoot drops at 9 feet per second. Originally designed to only print on standard letter-sized paper sheets they now can print 3D models many hours long.

Howtek Style Inkjet Nozzle. (Tubular piezo not shown)

One DOD process uses software that directs the heads to apply between zero and eight droplets of ink per dot, only where needed.^{[citation needed]} Piezo inkjet technology is often used on production lines to mark products. For instance, the "use-before" date is often applied to products with this technique; in this application the head is stationary and the product moves past. This application requires a relatively large gap between the print head and the substrate, but also yields a high speed, a long service life, and low operating cost.

Ink formulations[edit]

The earliest reference to a Continuous ink jet ink (CIJ) in the 1971 patent US3596285A states " The preferred ink is characterized by viscosity and surface tension characteristics such that the liquid will be maintained over span under the force with which it is moving in bridge or stream. Implicit in such requirement is that the pressure applied to the ink in formation of said stream is sufficient to form a jet and to impart enough energy to carry the jet as a continuous liquid mass notwithstanding the defective forces which are or may be applied. Furthermore, the color of the ink and the color of the carrier should be such that good optical contrast is formed there between the following printing. The preferred ink is a "hot melt type. That is to say it will assume a solid phase at the temperature of the carrier and liquid phase at some higher temperature. The range of commercially available ink compositions which could meet the requirement of the invention are not know at the present time. However, satisfactory printing according to the invention has been achieved with a conductive metal alloy as ink. It is extremely hard at room temperature and adheres well to the surface of the carrier.

The basic problem with inkjet inks is the conflicting requirements for a coloring agent that will stay on the surface vs. rapid dispersement of the carrier fluid.^{[citation needed]}

Desktop inkjet printers, as used in offices and homes, tend to use aqueous inks based on a mixture of water, glycol and dyes or pigments. These inks are inexpensive to manufacture but difficult to control on the surface of media, often requiring specially coated media. HP inks contain sulfonated polyazo black dye (commonly used for dyeing leather), nitrates and other compounds.^{[citation needed]} Aqueous inks are mainly used in printers with thermal inkjet heads, as these heads require water to perform the ink-expelling function.

While aqueous inks often provide the broadest color gamut and most vivid color, most are not waterproof without specialized coating or lamination after printing. Most Dye-based inks, while usually the least expensive, are subject to rapid fading when exposed to light or ozone. Pigment-based aqueous inks are typically more costly but provide much better long-term durability and ultraviolet resistance. Inks marketed as "Archival Quality" are usually pigment-based.

Some professional wide format printers use aqueous inks, but the majority in professional use today employ a much wider range of inks, most of which require piezo inkjet heads and extensive maintenance:

Howtek Style Thermoplastic Ink

Solvent inks

The main ingredient of these inks are volatile organic compounds (VOCs), organic chemical compounds that have high vapor pressures. Color is achieved with pigments rather than dyes for excellent fade-resistance. The chief advantage of solvent inks is that they are comparatively inexpensive and enable printing on flexible, uncoated vinyl substrates, which are used to produce vehicle graphics, billboards, banners and adhesive decals. Disadvantages include the vapour produced by the solvent and the need to dispose of used solvent. Unlike most aqueous inks, prints made using solvent-based inks are generally waterproof and ultraviolet-resistant (for outdoor use) without special over-coatings.^{[citation needed]} The high print speed of many solvent printers demands special drying equipment, usually a combination of heaters and blowers. The substrate is usually heated immediately before and after the print heads apply ink. Solvent inks are divided into two sub-categories: hard solvent ink offers the greatest durability without specialized over-coatings but requires specialized ventilation of the printing area to avoid exposure to hazardous fumes, while Mild or "Eco" solvent inks, while still not as safe as aqueous inks, are intended for use in enclosed spaces without specialized ventilation of the printing area. Mild solvent inks have rapidly gained popularity in recent years as their color quality and durability have increased while ink cost has dropped significantly.

UV-curable inks

These inks consist mainly of acrylic monomers with an initiator package. After printing, the ink is cured by exposure to strong UV-light. Ink is exposed to UV radiation where a chemical reaction takes place where the photo-initiators cause the ink components to cross-link into a solid. Typically a shuttered mercury-vapor lamp or UV LED is used for the curing process. Curing processes with high power for short periods of times (microseconds) allow curing inks on thermally sensitive substrates. UV inks do not evaporate, but rather cure or set as a result from this chemical reaction. No material is evaporated or removed, which means about 100% of the delivered volume is used to provide coloration. This reaction happens very quickly, which leads to instant drying that results in a completely cured graphic in a matter of seconds. This also allows for a very fast print process. As a result of this instant chemical reaction no solvents penetrate the substrate once it comes off the printer, which allows for high quality prints.^[13][14] The advantage of UV-curable inks is that they "dry" as soon as they are cured, they can be applied to a wide range of uncoated substrates, and they produce a very robust image. Disadvantages are that they are expensive, require expensive curing modules in the printer, and the cured ink has a significant volume and so gives a slight relief on the surface. Though improvements are being made in the technology, UV-curable inks, because of their volume, are somewhat susceptible to cracking if applied to a flexible substrate. As such, they are often used in large "flatbed" printers, which print directly to rigid substrates such as plastic, wood or aluminium where flexibility is not a concern.

Dye sublimation inks

These inks contain special sublimation dyes and are used to print directly or indirectly on to fabrics which consist of a high percentage of polyester fibres. A heating step causes the dyes to sublimate into the fibers and create an image with strong color and good durability.

Hot melt inks

These inks consist mainly of waxy compounds which are heated past their melting point to enable printing, and which harden upon hitting the cooled substrate. Hot melt inks are typically used for masking processes and are found in graphic printing.^[15][16] :The earliest Hot melt type ink was patented in 1971 by Johannes F Gottwald, US3596285A, Liquid Metal Recorder was intended for printing. The patent states" As used herein the term printing" is not intended in a limited sense but includes writing or other symbol or pattern formulation with an ink. The term ink as used is intended to include not only dye or pigment-containing materials, but any flowable substance or composition suited for application to surface for forming symbols, characters or patterns of intelligence by marking. The materials employed in such process can be salvaged for reuse. Another object of the invention is to increase the size of characters.....in terms of material requirements for such large and continuous displays".

Printing heads[edit]

Inkjet heads: disposable head (left) and fixed head (right) with ink cartridge (middle)

There are two main design philosophies in inkjet head design: fixed-head and disposable head. Each has its own strengths and weaknesses.

Fixed head[edit]

The fixed-head philosophy provides an inbuilt print head (often referred to as a gaiter- head) that is designed to last for the life of the printer. The idea is that because the head need not be replaced every time the ink runs out, consumable costs can be made lower and the head itself can be more precise than a cheap disposable one, typically requiring no calibration. On the other hand, if a fixed head is damaged, obtaining a replacement head can become expensive, if removing and replacing the head is even possible. If the printer's head cannot be removed, the printer itself will then need to be replaced.

Fixed head designs are available in consumer products, but are more likely to be found on industrial high-end printers and large format plotters. In the consumer space, fixed-head printers are manufactured primarily by Epson and Canon; however, many more recent Hewlett-Packard models use a fixed-head, such as the Officejet Pro 8620 and HP's Pagewide series^[17]

Disposable head[edit]

The disposable head philosophy uses a print head which is supplied as a part of a replaceable ink cartridge. Every time a cartridge is exhausted, the entire cartridge and print head are replaced with a new one. This adds to the cost of consumables and makes it more difficult to manufacture a high-precision head at a reasonable cost, but also means that a damaged or clogged print head is only a minor problem: the user can simply buy a new cartridge. Hewlett-Packard has traditionally favoured the disposable print head, as did Canon in its early models. This type of construction can also be seen as an effort by printer manufacturers to stem third party ink cartridge assembly replacements, as these would-be suppliers don't have the ability to manufacture specialized print heads.

An intermediate method does exist: a disposable ink tank connected to a disposable head, which is replaced infrequently (perhaps every tenth ink tank or so). Most high-volume Hewlett-Packard inkjet printers use this setup, with the disposable print heads used on lower volume models. A similar approach is used by Kodak, where the printhead intended for permanent use is nevertheless inexpensive and can be replaced by the user. Canon now uses (in most models) replaceable print heads which are designed to last the life of the printer, but can be replaced by the user should they become clogged.

Cleaning mechanisms[edit]

The primary cause of inkjet printing problems is ink drying on the printhead's nozzles, causing the pigments and dyes to dry out and form a solid block of hardened mass that plugs the microscopic ink passageways. Most printers attempt to prevent this drying from occurring by covering the printhead nozzles with a rubber cap when the printer is not in use. Abrupt power losses, or unplugging the printer before it has capped the printhead, can cause the printhead to be left in an uncapped state. Even when the head is capped, this seal is not perfect, and over a period of several weeks the moisture (or other solvent) can still seep out, causing the ink to dry and harden. Once ink begins to collect and harden, the drop volume can be affected, drop trajectory can change, or the nozzle can completely fail to jet ink.

To combat this drying, nearly all inkjet printers include a mechanism to reapply moisture to the printhead. Typically there is no separate supply of pure ink-free solvent available to do this job, and so instead the ink itself is used to remoisten the printhead. The printer attempts to fire all nozzles at once, and as the ink sprays out, some of it wicks across the printhead to the dry channels and partially softens the hardened ink. After spraying, a rubber wiper blade is swept across the printhead to spread the moisture evenly across the printhead, and the jets are again all fired to dislodge any ink clumps blocking the channels.

Some printers use a supplemental air-suction pump, using the rubber capping station to suck ink through a severely clogged cartridge. The suction pump mechanism is frequently driven by the page feed stepper motor: it is connected to the end of the shaft. The pump only engages when the shaft turns backwards, hence the rollers reversing while head cleaning. Due to the built-in head design, the suction pump is also needed to prime the ink channels inside a new printer, and to reprime the channels between ink tank changes.

Professional solvent- and UV-curable ink wide-format inkjet printers generally include a "manual clean" mode that allows the operator to manually clean the print heads and capping mechanism and to replace the wiper blades and other parts used in the automated cleaning processes. The volume of ink used in these printers often leads to "overspray" and therefore buildup of dried ink in many places that automated processes are not capable of cleaning.

The ink consumed in the cleaning process needs to be collected to prevent ink from leaking in the printer. The collection area is called the spittoon, and in Hewlett Packard printers this is an open plastic tray underneath the cleaning/wiping station. In Epson printers, there is typically a large absorption pad in a pan underneath the paper feed platen. For printers several years old, it is common for the dried ink in the spittoon to form a pile that can stack up and touch the printheads, jamming the printer. Some larger professional printers using solvent inks may employ a replaceable plastic receptacle to contain waste ink and solvent which must be emptied or replaced when full.

Labyrinth air vent tubes on the top of an Epson Stylus Photo 5-color ink tank. The long air channels are molded into the top of the tank and the blue label seals the channels into long tubes. The yellow label is removed prior to installation, and opens the tube ends to the atmosphere so that ink can be sprayed onto the paper. Removing the blue label would destroy the tubes and cause the moisture to quickly evaporate

There is a second type of ink drying that most printers are unable to prevent. For ink to spray from the cartridge, air must enter to displace the removed ink. The air enters via an extremely long, thin labyrinth tube, up to 10 cm long, wrapping back and forth across the ink tank. The channel is long and narrow to reduce moisture evaporation through the vent tube, but some evaporation still occurs and eventually the ink cartridge dries up from the inside out. To combat this problem, which is especially acute with professional fast-drying solvent inks, many wide-format printer cartridge designs contain the ink in an airtight, collapsible bag that requires no vent. The bag merely shrinks until the cartridge is empty.

The frequent cleaning conducted by some printers can consume quite a bit of ink and has a great impact on cost-per-page determinations.

Clogged nozzles can be detected by printing a standard test pattern on the page. Some software workaround methods are known for re-routing printing information from a clogged nozzle to a working nozzle.^{[citation needed]}

Ink Delivery Developments[edit]

Ink cartridges have been the traditional method for delivering ink to the printhead. Continuous ink system (CISS) inkjet printers connect the printhead either to high-capacity ink tanks or packs, or replenish the built-in cartridges via external tanks connected via tubes, typically a retrofit configuration. Supertank printers–a subset of CISS printers–have high-capacity integrated ink tanks or ink packs, and are manually refilled via ink bottles. When supertank ink systems are paired with disposable printhead technology, replaceable cartridges are used to replace the exhausted print heads.

Advantages[edit]

Compared to earlier consumer-oriented color printers, inkjet printers have a number of advantages. They are quieter in operation than impact dot matrix or daisywheel printers. They can print finer, smoother details through higher resolution. Consumer inkjet printers with photographic-quality printing are widely available.

In comparison to technologies like thermal wax, dye sublimation, and laser printing, inkjets have the advantage of practically no warm up time, and often lower cost per page. However, low-cost laser printers can have lower per-page costs, at least for black-and-white printing, and possibly for color.

For some inkjet printers, monochrome ink sets are available either from the printer manufacturer or from third-party suppliers. These allow the inkjet printer to compete with the silver-based photographic papers traditionally used in black-and-white photography, and provide the same range of tones: neutral, "warm" or "cold". When switching between full-color and monochrome ink sets, it is necessary to flush out the old ink from the print head with a cleaning cartridge. Special software or at least a modified device driver are usually required, to deal with the different color mapping.

Some types of industrial inkjet printers are now capable of printing at very high speeds, in wide formats, or for a variety of industrial applications ranging from signage, textiles, ceramics and 3-D printing into biomedical applications and conductive circuitry. Leading companies and innovators in hardware include HP, Epson, Canon, Konica Minolta, FujiFilm, EFi, Durst, Brother, Roland, Mimaki, Mutoh and many others worldwide.

Disadvantages[edit]

Many "intelligent" ink cartridges contain a microchip that communicates the estimated ink level to the printer; this may cause the printer to display an error message, or incorrectly inform the user that the ink cartridge is empty. In some cases, these messages can be ignored, but some inkjet printers will refuse to print with a cartridge that declares itself empty, to prevent consumers from refilling cartridges. For example, Epson embeds a chip which prevents printing when the chip claims the cartridge is empty, although a researcher who over-rode the system found that in one case he could print up to 38% more good quality pages, even though the chip stated that the cartridge was empty.^[18] Third-party ink suppliers sell ink cartridges at significant discounts (at least 10–30% off OEM cartridge prices, sometimes up to 95%, typically averaging around 50%)^{[citation needed]}, and also bulk ink and cartridge self-refill kits at even lower prices. Many vendors' "intelligent" ink cartridges have been reverse-engineered. It is now possible to buy inexpensive devices to reliably reset such cartridges to report themselves as full, so that they may be refilled many times.

The very narrow inkjet nozzles are prone to clogging. The ink consumed cleaning them—either during cleaning invoked by the user, or in many cases, performed automatically by the printer on a routine schedule—can account for a significant proportion of the ink used in the machine. Inkjet printing head nozzles can be cleaned using specialized solvents; or by soaking in warm distilled water for short periods of time, for water-soluble inks.

The high cost of OEM ink cartridges and the intentional obstacles to refilling them have been addressed by the growth of third-party ink suppliers. Many printer manufacturers discourage customers from using third-party inks, stating that they can damage the print heads due to not being the same formulation as the OEM inks, cause leaks, and produce inferior-quality output (e.g. of incorrect color gamut). Consumer Reports has noted that some third-party cartridges may contain less ink than OEM cartridges, and thus yield no cost savings,^[19] while Wilhelm Imaging Research claims that with third-party inks the lifetime of prints may be considerably reduced.^[20] However, an April 2007 review showed that, in a double-blind test, reviewers generally preferred the output produced using third-party ink over OEM ink.^{[citation needed]} In general, OEM inks have undergone significant system reliability testing with the cartridge and print-head materials, whereas R&D efforts on third-party ink material compatibility are likely to be significantly less. Some inkjet manufacturers have tried to prevent cartridges being refilled using various schemes including fitting chips to the cartridges that log how much the cartridge has printed and prevent the operation of a refilled cartridge.

The warranty on a printer may not apply if the printer is damaged by the use of non-approved supplies. In the US the Magnuson–Moss Warranty Act is a federal law which states that warrantors cannot require that only brand name parts and supplies be used with their products, as some printer manufacturers imply. However, this would not apply if non-approved items cause damage. In the UK, a printer manufacturer cannot lawfully impose such conditions as part of its warranty (Regina Vs Ford Motor Company refers) although many attempt to do so illegally. As long as the product used was sold as being for the printer it was used in, then the sale of goods act applies, and anything so sold must be "of merchandisable quality and fit for purpose". Moreover, under UK law, it is the retailer and not the manufacturer that is legally liable, for 2 years on electrically operated items specifically, and as such the retailer is where one would seek redress.^[21]

Durability[edit]

Inkjet documents can have poor to excellent archival durability, depending on the quality of the inks and paper used. If low-quality paper is used, it can yellow and degrade due to residual acid in the untreated pulp; in the worst case, old prints can literally crumble into small particles when handled. High-quality inkjet prints on acid-free paper can last as long as typewritten or handwritten documents on the same paper.

Because the ink used in many low-cost consumer inkjets is water-soluble, care must be taken with inkjet-printed documents to avoid even the smallest drop of moisture, which can cause severe "blurring" or "running". In extreme cases, even sweaty fingertips during hot humid weather could cause low-quality inks to smear. Similarly, water-based highlighter markers can blur inkjet-printed documents and discolor the highlighter's tip. The lifetime of inkjet prints produced using aqueous inks is generally shorter (although UV-resistant inks are available) than those produced with solvent-based inkjets; however, so-called "archival inks" have been produced for use in aqueous-based machines which offer extended life.

In addition to smearing, gradual fading of many inks can be a problem over time. Print lifetime is highly dependent on the quality and formulation of the ink. The earliest inkjet printers, intended for home and small office applications, used dye-based inks. Even the best dye-based inks are not as durable as pigment-based inks, which are now available for many inkjet printers. Many inkjet printers now utilize pigment based inks which are highly water resistant: at least the black ink is often pigment-based. Resin or silicone protected photopaper is widely available at low cost, introducing complete water and mechanical rub resistance for dye and pigment inks. The photopaper itself must be designed for pigment or for dye inks, as pigment particles are too large to be able to penetrate through dye-only photopaper protection layer.

The highest-quality inkjet prints are often called "giclée" prints, to distinguish them from less-durable and lower-cost prints. However, the use of the term is no guarantee of quality, and the inks and paper used must be carefully investigated before an archivist can rely on their long-term durability.

To increase the durability of inkjet printer prints, more attention is needed for the inkjet ink cartridge. One way to treat ink cartridges on an inkjet printer is to maintain the temperature of the printer itself. Excessive variation in space temperature is very bad for printer ink cartridges. The user should prevent the printer becoming too hot or too chilly as the cartridges can dry up. For lasting printer efficiency, the user should ensure the area has a regular and steady temperature level.^{[citation needed]}

Operating cost tradeoffs[edit]

Inkjets use solvent-based inks which have much shorter expiration dates compared to laser toner, which has an indefinite shelf life.^{[citation needed]} Inkjet printers tend to clog if not used regularly, whereas laser printers are much more tolerant of intermittent use.^{[citation needed]} Inkjet printers require periodical head cleaning, which consumes a considerable amount of ink, and will drive printing costs higher especially if the printer is unused for long periods.

If an inkjet head becomes clogged, third-party ink solvents/head cleaners and replacement heads are available in some cases. The cost of such items may be less expensive compared to a transfer unit for a laser printer, but the laser printer unit has a much longer lifetime between required maintenance. Many inkjet printer models now have permanently installed heads, which cannot be economically replaced if they become irreversibly clogged, resulting in scrapping of the entire printer. On the other hand, inkjet printer designs which use a disposable printhead usually cost significantly more per page than printers using permanent heads.^{[citation needed]} By contrast, laser printers do not have printheads to clog or replace frequently, and usually can produce many more pages between maintenance intervals.

Inkjet printers have traditionally produced better quality output than color laser printers when printing photographic material. Both technologies have improved dramatically over time, although the best quality giclee prints favored by artists use what is essentially a high-quality specialized type of inkjet printer.

Business model[edit]

A common business model for inkjet printers involves selling the actual printer at or below production cost, while dramatically marking up the price of the (proprietary) ink cartridges (a profit model called "Freebie marketing"). Most current inkjet printers attempt to enforce this product tying by anticompetitive measures such as microchips in the cartridges to hinder the use of third-party or refilled ink cartridges. The microchips monitor usage and report the ink remaining to the printer. Some manufacturers also impose "expiration dates". When the chip reports that the cartridge is empty (or out of date) the printer stops printing. Even if the cartridge is refilled, the microchip will indicate to the printer that the cartridge is depleted. For many models (especially from Canon), the 'empty' status can be overridden by entering a 'service code' (or sometimes simply by pressing the 'start' button again). For some printers, special circuit "flashers" are available that reset the quantity of remaining ink to the maximum.^[22][23]

Some manufacturers, most notably Epson and Hewlett Packard, have been accused of indicating that a cartridge is depleted while a substantial amount of ink remains.^[24][25] A 2007 study found that most printers waste a significant quantity of ink when they declare a cartridge to be empty. Single-ink cartridges were found to have on average 20% of their ink remaining, though actual figures range from 9% to 64% of the cartridge's total ink capacity, depending on the brand and model of printer.^[26] This problem is further compounded with the use of one-piece multi-ink cartridges, which are declared empty as soon as one color runs low. Of great annoyance to many users are those printers that will refuse to print documents requiring only black ink, just because one or more of the color ink cartridges is depleted.

In recent years, many consumers have begun to challenge the business practices of printer manufacturers, such as charging up to US$8,000 per gallon (US$2,100 per liter) for printer ink. Alternatives for consumers are cheaper copies of cartridges, produced by third parties, and the refilling of cartridges, using refill kits. Due to the large differences in price caused by OEM markups, there are many companies selling third-party ink cartridges. Most printer manufacturers discourage refilling disposable cartridges or using aftermarket copy cartridges, and say that use of incorrect inks may cause poor image quality due to differences in viscosity, which can affect the amount of ink ejected in a drop, and color consistency, and can damage the printhead. Nonetheless, the use of alternative cartridges and inks has been gaining in popularity, threatening the business model of printer manufacturers. Printer companies such as HP, Lexmark, and Epson have used patents and the DMCA to launch lawsuits against third-party vendors.^[27][28] An anti-trust class-action lawsuit was launched in the US against HP and office supply chain Staples, alleging that HP paid Staples $100 million to keep inexpensive third-party ink cartridges off the shelves.^[29]

In Lexmark Int'l v. Static Control Components, the United States Court of Appeals for the Sixth Circuit ruled that circumvention of this technique does not violate the Digital Millennium Copyright Act.^[30] The European Commission^{[citation needed]} also ruled this practice anticompetitive: it will disappear in newer models sold in the European Union.^[31] While the DMCA case dealt with copyright protection, companies also rely on patent protection to prevent copying and refilling of cartridges. For example, if a company devises all of the ways in which their microchips can be manipulated and cartridges can be refilled and patents these methods, they can prevent anyone else from refilling their cartridges^{[citation needed]}. Patents protecting the structure of their cartridges prevent the sale of cheaper copies of the cartridges. For some printer models (notably those from Canon) the manufacturer's own microchip can be removed and fitted to a compatible cartridge thereby avoiding the need to replicate the microchip (and risk prosecution). Other manufacturers embed their microchips deep within the cartridge in an effort to prevent this approach.